Ox Box Achieves Greater Efficiency and Safety with Mr. IIoT’s Customized IoT Solutions.
The Situation
Ox Box, led by President Guy Ockerlund, is a company specializing in custom industrial-strength packaging solutions. During the COVID-19 pandemic, the company faced a critical need to ensure employee safety while also seeking ways to streamline and improve its manufacturing processes.
“We needed a way to be sure that our employees were safe. Safety was the driving need,” explains Mr. Ockerlund.
The Challenge
The initial challenge for Ox Box was implementing a safety protocol for employees entering the facility, given the heightened health risks during COVID-19.
Beyond that, Ox Box aimed to optimize its manufacturing operations, tracking machine performance and operational efficiency in real time. Those objectives required an expert in custom industrial automation solutions.
The Solution to The Challenge
In search of a digital transformation partner, Ox Box connected with Mr. IIoT, a provider specializing in Industry 4.0 transformation and automation solutions.
Chris Misztur of Mr. IIoT became the point person for addressing Ox Box’s challenges and needs.
“Chris understood our critical and pressing need to put something in place that would ensure our employee safety during COVID,” Mr. Ockerlund shares.
Mr. IIoT was chosen for their expertise in custom solutions. As Mr. Ockerlund states: “They are not just pulling some product off the shelf and plugging it in. The team at Mr. IIoT developed a customized solution for us.
To meet Ox Box’s immediate need for employee safety, Mr. IIoT installed scanners at both facility entrances. Those scanners automatically check employees’ temperatures upon entry and integrate with a time clock system, which seamlessly logs employee hours for payroll. “The door scanners had an immediate benefit,” notes Mr. Ockerlund.
Following the successful implementation of the safety system, Ox Box continued working with Mr. IIoT to improve manufacturing efficiency. Mr. IIoT deployed SHARC IoT sensors on Ox Box’s machinery, connecting them to a custom dashboard using Grafana. This dashboard provided real-time and historical data on machine uptime and productivity.
“Our machines gather the data on a program called Grafana, then all of that information translates into a usable format for us to view,” says Mr. Ockerlund. The data insights from the SHARC sensors support continuous process improvements, helping Ox Box enhance productivity and provide performance-based incentives for employees on the shop floor.
Positive Result
The results of Mr. IIoT’s interventions at Ox Box were both immediate and impactful.
The temperature scanners provided Ox Box with a rapid, automated safety solution during the pandemic, while the SHARC IoT sensors have empowered Ox Box to make data-driven decisions about machinery and workflow efficiency. The machine analytics have also sparked Ox Box’s plans for incentivizing productivity improvements among employees. With Mr. IIoT’s custom IoT integration, Ox Box is now set up for sustained productivity gains.
As Guy Ockerlund put it, “Working with the SHARC IoT sensor adapter and utilizing our machine data analytics puts us in the position where we can greatly improve our production process.”
Additional Information
Ox Box
Ox Box provides economic solutions for the toughest shipping challenges and specializes in custom industrial strength boxes, packaging, and shipping containers.
Website: www.oxbox.com
Email: guyo@oxbox.com
Phone: (630) 620-1269
Mr. IIoT
Mr. IIoT provides digital Industry 4.0 transformation services, specializing in customized business system integrations, and industrial automation solutions to streamline manufacturing processes and enhance operational efficiency.
Website: www.mriiot.com
Phone: (312) 504-0681
Email: info@mriiot.com