“We’re growing faster than we can hire.”
Demand is through the roof, but skilled labor is scarce—and onboarding new operators takes months.
Industrial IoT & Systems Engineering
Grow your output. Not your headcount.
Hitting manufacturing growing pains? The fix isn’t scrambling to hire more people—it’s building better systems. Mr. IIoT is an industrial IoT and systems engineering firm that connects your legacy machinery and automates the operational busywork. We give your current team the tools to produce more without the overhead.
Sound familiar?
Real factory floor problems (that look familiar).
We hear the same frustrations from scaling manufacturers every day:
“My team burns hours on manual data entry.”
Re-keying orders, logs, and compliance reports eats up unbillable time and invites costly mistakes.
“Our systems don’t talk, so our people are the middleware.”
Operators shouldn’t spend their day manually bridging the gaps between your ERP, machines, spreadsheets, and emails.
“I can’t see where we’re losing time or money.”
Without real-time floor visibility, utilization, downtime, and true job costs are just a guessing game until month-end.
“Every new customer adds a mountain of paperwork.”
Growth should bring operational leverage, not a wave of manual EDI tasks and labeling bottlenecks.
“Downtime always catches us off guard.”
Maintenance remains entirely reactive. By the time a bottleneck shows up on a weekly report, the line has already been down for days.
The outcome
Operational leverage.
We engineer the infrastructure that takes the busywork off your people, so you can run leaner as you scale.
Eliminate manual chaos
Kill repetitive data entry and redundant paperwork, and free your staff to focus on real production.
Scale without overhead
Take on more orders, deploy more machines, and win larger customers with the exact headcount you have right now.
Data-driven execution
Get instant visibility into uptime, utilization, and costs, so you decide on floor facts instead of gut feel.
Unified infrastructure
Integrate your physical machinery with your core business software so data flows automatically.
From floor to frontier
The implementation pipeline.
- 1ConnectivityLink any sensor, machine, or legacy protocol.
- 2Data CollectionSecurely capture edge telemetry in real time.
- 3IntegrationClean, shape, and route data to your tools.
- 4AnalyticsTurn raw data into clear visual dashboards.
- 5SupportKeep lines running with on-demand diagnostics.
01 · Connectivity
Link every asset on your floor.
Don’t pay a five-figure OEM fee just to get a single legacy machine online—especially when half your assets speak languages nothing else understands.
Whether you need to introduce entirely new measurements or tap a machine you’ve owned for decades, we extract the signal smoothly.
SHARC — the universal sensor adapter
Connect any analog or digital industrial sensor to your network for a fraction of traditional OEM costs. Instantly track throughput, pressure, temperature, current, or vibration. Floor proof: one customer replaced an OEM connectivity quote with two SHARC units at one-tenth the original estimate.
- Universal compatibility across all major sensor manufacturers
- Powers the sensor directly and publishes data over MQTT
- Engineered with a one-way data diode for secure, classified environments
DIME — the machine translator
Data In Motion Enterprise is a high-performance edge connector that speaks your equipment’s native language. It turns PLCs, robots, CNCs, and databases into a single, unified data stream with zero custom coding.
- 50+ protocols out of the box: Fanuc CNC/Robots, Yaskawa, Siemens S7, Allen-Bradley/Ethernet/IP, Beckhoff ADS, Modbus, OPC-UA, and more
- Runs natively at the edge for sub-millisecond latency
- Works with top databases and brokers: MSSQL, Postgres, Timescale, Redis, MQTT, SparkplugB
A plethora of protocols — 50+ and counting, including:
- Fanuc CNC
- Fanuc Robot
- Yaskawa Robot
- Haas SHDR
- Brother CNC
- Siemens S7
- Beckhoff ADS
- Ethernet/IP
- Modbus/TCP
- OPC-UA
- OPC-DA
- MTConnect
- MQTT
- SparkplugB
- ActiveMQ
- SNMP
- TCP Ascii
- HTTP
- MSSQL
- Postgres
- Redis
- Timescale
- Wintriss
- XML Web Scraper
02 · Data Collection
Break out of data silos.
Raw machine data is useless if it’s locked in a proprietary black box or trapped on the factory floor.
We stream edge readings using open, modern standards—JSON over MQTT—so you fully own your data with zero vendor lock-in. Alert on abnormal readings, record equipment events, and build a faithful record of how your machines actually run.
- Secure, real-time edge telemetry capture
- Open standards: JSON over MQTT
- You own your data—zero vendor lock-in
03 · Integration
Land it where your teams actually work.
From there, we clean, shape, and route that stream directly into the applications your teams use every day—whether a system needs data pushed to it or wants to ask for it.
DIME — the DataOps engine
A low-code/no-code routing environment that normalizes and pushes the unified stream to historians, brokers, databases, and analytics tools. Mismatched assets finally feed one coherent operational picture.
- Delivers directly to 16+ destinations—Splunk, MongoDB, SparkplugB, and more
- Normalizes and contextualizes without custom code
- Standards-based: MTConnect, OPC-UA, SparkplugB
i3X — make data queryable
i3X (Industrial Information Interoperability Exchange) turns legacy databases, spreadsheets, and machinery into standardized, queryable REST APIs with built-in semantic models.
- Eliminates custom integration code
- Automatic schema discovery and one-click mapping
- AI-powered search and MCP integration—apps just ask for the data they need
04 · Analytics
From gut feel to real-time facts.
Stop reacting to downtime hours after a shift ends.
With your operational data flowing cleanly, custom dashboards and predictive analytics flag anomalies before your lines grind to a halt. You get the insight to improve quality and maximize OEE—on an open platform that stays completely yours.
- Custom dashboards and predictive anomaly alerts
- Improve quality and maximize OEE
- Open platform—your data stays yours
05 · Support
Intelligent diagnostics for the plant floor.
When a machine goes down at 2 AM, the fix shouldn’t require digging through a dusty 400-page manual or an old email chain.
Tracebook turns your equipment manuals, schematics, and resolved tickets into an instant, searchable knowledge base—AI tech support for machine OEMs, white-labeled under your brand.
- Verifiable answers: every reply links to the exact source page
- Multi-modal inputs: ask by text, a photo of a fault screen, or a video clip
- Closed-loop ticketing: unresolved issues escalate to humans, and resolutions train the AI
The product matrix
Four products, one connected pipeline.
Connectivity
SHARC
Universal IoT sensor adapter. Gets any sensor onto any network.
Connectivity · IntegrationDIME
Universal translator. Ingests 50+ protocols; normalizes and routes data anywhere.
Integrationi3X
Turns disparate legacy data sources into standardized, queryable REST APIs.
Smart SupportTracebook
AI technical support for OEMs, drawing verified answers straight from your documentation.
Case studies
Proven results on the plant floor.
Machine Monitoring
Ox Box unlocked real-time uptime and productivity metrics with SHARC sensors and Grafana dashboards.
Compliance & Traceability
A nationwide commercial bakery met strict FDA traceability requirements with a custom SSCC system and SHARC.
Order Processing
Tempco fully automated their Grainger EDI pipeline, eliminating manual order-entry bottlenecks.
Ready to scale your operations without scaling your overhead?
We build the connectivity, integration, and automation architectures that help manufacturers grow efficiently. Drop us a line and we’ll map your shortest path to better systems.