An end-to-end multi-year digital enablement engagement. Successful execution of proposed strategy supported sustained organic growth through increased capacity, efficiency, and overall operational performance. Read Control Design article.
Inventory Management System
ERP and PLC integrated, Ignition based, inventory platform, enabling real-time communication down the chain of command and across departments. Resulting in increased value stream throughput while freeing up 800 man hours per department. Patent pending.
Critical Packaging Line Improvements
Short-term project yielding a massive 40% OEE improvement and $60,000 YOY of waste eliminated. Project scope included Oracle JD Edwards integration, Cognex scanners upgrade, Sato print and apply replacement, and Advantech IPC and OS upgrade. Data collection and analysis allowed us to identify and remove waste, resulting in a more efficient process.
Mobile Data Collection
Design, development, and rollout of 300+ managed handheld computers with a responsive web interface. Custom built ASP.NET MVC solution integrated into multiple ERP systems for real-time receiving to fulfillment transaction processing. Solution replaced 80% of legacy desktop applications.
Wheel Alarm Fastener
Fully functional prototype design and development of the world’s first smart security wheel fastener. US and EU patents issued.
Kepware Integration Platform
Enterprise, OT, and IT bridging solutions using Kepware’s IoT Gateway. Process simplification and elimination of non-value-added work through operator task automation and analysis.
Connectivity and Integration Solutions
High Availability Reporting Solution
Microsoft SSRS based solution with full failover support. Automated report deployment to multiple servers ensuring printing capabilities were never affected.